Job

Status

Who

Deck

    Rmv deck hardware (windlass, cleats, etc.)

done

Sue, Rich

    Rmv taff-rail, board underneath

done

Sue, Rich

    Rmv foremast partner ring

    Rmv pin-rail legs, support pin-rail(?)

    Rmv deck prism

done

Sue

    Deck fills

done

        Holding tank - should be removable

done

Sue

        Fuel - check; need access (see rmv exhaust)

done

Chris

        Water - check;  may lift out

done

Sue

        If any fills not removable without major surgery ,

           cut hole in plywood/glass & add access plate

no need

    Replace stbd covering board section

        Rmv

done

Sue

        Requires chain plates removed

done

        Cut lap joint fwd

        Clean deck edge

        Make pattern & cut

done

John

        Install

            Bed laps, maybe white lead?

    Rmv chain plates

done

Chris

        Stbd aft needs access (see rmv exhaust)

        Try welding threaded rod to heads and extract

done

Chris

    Fill fastener holes that don't go thru and can't be re-used

        Thru bolts, etc., can be drilled from below

    Rmv cockpit trim

    Port aft covering board section - ~4'

        Rmv

done

Sue

        Lap joint on newer board

        Take pattern, cut

        Install

    Rmv rudder stock

    Steel sleave

       How to handle glassing bottom

       Can we leave in place for deck work?

    Fill gouges

    Grind off broken fasteners (rmv if possible)

    Plane off transom flush with deck

    Fill low spots, fair deck – Bondo?

    Cut & fit 1st layer of luaun, lightly fasten

    Rmv, thin layer bedding compound (tar?)

    Reinstall, final fasten (ss drywall screws?)

    Cut & fit 2nd layer, glue + lightly fasten to hold in place

    Cut shallow notch in cabin sides, posts

    Polyester – mat+roving+mat+mat

    Glass to edge of deck & trim

    Wrap up in notches (maybe just mat?)

    Roll in non-skid – last mat layer

    Radius edge to wrap hull glass over deck

    [glass hull before proceeding]

    Paint

    Reinstall deck hardware

    Remove exhaust

Done

Chris

    Replace deck planks rmvd for chain plate job

    Finish chain plate/fuel fill access hole

Keel

    Finalize profile

Chris

    Assemble lift

done

Chris Sue John

    Add casters to lift for moving

Done

Chris

    Mark line along keel to detect hogging

    Raise hull 4 inches

    Block leaving new keel area open

    Possible support in middle with lift  

    Buy 3/8 x 5.5 flatbar

done

Chris

    Buy 3/4” threaded rod, hot-dip galvanised

Done

Chris

    Buy fiberglass cloth strips

    Cut wood keel section off

    Drill keel bolt holes; must be vertical, parallel to each other, and centered – particularly on the bottom

    Position & support flatbar; weld or bend at angle

    Insert keel bolts and position carefully – consistent level below wood keel

    Weld ¼ x 2 flatbar from bottom flatbar to keel bolts

    Lay 1st layer of lead, notch for welds

    Lay cloth, width to wrap under and overlap (16”?)

    Next layer of lead

    Cloth, width to cover 2 bars sides (11”?)

    Repeat

    Fill gaps between sides of bars with 1/4” strips of ?

    Fill triangular gaps with wedges of ?

    Apply resin to cloth, sides & underneath flatbar

    Fill with resin (?)

    Bedding compound on to (tar?)

    Draw up (jack?) to wood keel

    Add deadwood fairing fore & aft as needed

Glassing hull

    Rmv thru-hulls, keel cooler

    Stem – rmv inner block / samson post brace covering bolts

Done

Chris

        Replace block

        Add scarf bolts

    Prop shaft mods

        Securely mark prop shaft angle/position

        Rmv prop, shaft and bearing/stuffing box

        Create heavy fiberglass tube sized for cutlass bearing with length 6” inside, 3” outside

        Position using shaft/marks & anchor well in stern post

        [glass sternpost]

        Bond hull glass with shaft tube, build up, possibly with epoxy

        Install cutlass bearing, stuffing box

    Rudder    

        Rmv lower metal strap

        Cutoff/rmv lower stock support

        Carve stern post to allow thickness of glass plus radius corners

        Cut away fwd of metal tube to allow wrapping glass completely around tube

        [glass sternpost]

        Add fairing to aft face of stern post ?

        Fabricate metal (bronze/ss)  stock bottom fitting

    Glass sternpost before doing hull ?

        Fair prop cutout, check prop clearance

    Hull prep

        Scrape/sand/rmv loose stuff

        Clear putty from seams, caulk with tar ?

        Fair hull indentations, gouges, chain plate notches

        Fair keel/stem

        Carve back at stem fitting to allow clearance with glass

    Glassing

        Topsides schedule: mat, rvg, mat, rfg

        Wrap topsides glass over deck 3 inches

        Add mat, rvg layer at waterline

        Add mat, rvg layer mid garboard

        Wrap all layers under keel, end at keel bottom opposite edge

        Interleave keel bottom overlap between mat/rvg layers

        Final complete mat,mat layer

        Mechanical fastening schedule

            Topsides: Staples in 1st mat,rvg layer

            Below waterline: Ribbed roofing nails or screws, pre-drill, in 2nd mat,rvg layer, 1” in planking, 2” in keel & lower garboard